Spray Polyurethane Foam Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)

The Report Covers Global Spray Polyurethane Foam Market Size & Industry Analysis and it is Segmented by Product Type (Two-component High-Pressure Spray Foam, Two-component Low-Pressure Spray Foam, One Component Foam (OCF), and Other Product Types), Application (Insulation, Waterproofing, Asbestos Encapsulation, Sealant, and Other Applications), and Geography (Asia-Pacific, North America, Europe, South America, and Middle-East and Africa). The market size and forecasts for spray polyurethane foam based on revenue (USD million) for all the above segments.

Spray Polyurethane Foam Market Size

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Spray Polyurethane Foam Market Summary
Study Period 2019 - 2029
Base Year For Estimation 2023
CAGR > 5.00 %
Fastest Growing Market Asia-Pacific
Largest Market Asia-Pacific
Market Concentration High

Major Players

Spray Polyurethane Foam Market Major Players

*Disclaimer: Major Players sorted in no particular order

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Spray Polyurethane Foam Market Analysis

Over the next five years, the spray polyurethane foam market is expected to grow at a CAGR of over 5%.

  • COVID-19 caused disruption in the supply chain and raw materials, leading to a slowdown in industries like automotive and construction, owing to which the production of spray polyurethane foams decreased. The spray polyurethane market is expected to reach its pre-pandemic level by the end of the forecast period, which is 2021. This is because the economy started to get better and the supply situation got better.
  • Growing concerns about greenhouse gas emissions and the market's strong potential as a key part of a building's durability management strategy are the main things that will drive the market's growth in the short term.
  • On the other hand, fiberglass and cellulose insulation products are becoming more popular, which will likely slow the growth of the market.
  • In the next few years, the market is likely to have more chances to make money because foam lifting is becoming more popular in the concrete raising business.
  • Asia-Pacific holds a significant share in the consumption of spray polyurethane foam (SPF) materials. The region is also expected to witness the fastest growth during the forecast period, powered by the increase in energy-efficient construction and asbestos encapsulation applications.

Spray Polyurethane Foam Market Trends

This section covers the major market trends shaping the Spray Polyurethane Foam Market according to our research experts:

Increasing Usage in the Insulation Applications

  • Spray polyurethane foam has been used in insulation applications, and its consumption has steadily grown over time. However, spray polyurethane foam insulation has experienced exponential growth during the past decade.
  • The Energy Saving Trust calculates that 25% of heat loss in homes is through the roof, 35% is through the walls, 25% is through windows or draughts, and 15% is through the floor. Hence, cavity walls and loft or roof insulation are two of the most effective energy efficiency measures anyone may install.
  • The widespread use of spray polyurethane foam in building envelope assemblies, including walls, ceilings, floors, attics, crawl spaces, and roofing, is linked directly to code-mandated improvements in energy efficiency and, specifically, requirements for reducing building air leakage.
  • Across the Asia-Pacific region, demand for residential construction has been rising owing to the growing population and rapid urbanization across major economies. According to a study done by Global Construction Perspectives and Oxford Economics, India will need to build 31,000 homes every day for the next 14 years to keep up with the growing demand for housing in the country. By the end of 2030, this will add up to 170 million homes.
  • More and more strict building codes, like Title 24 in California and the International Energy Conservation Code from the International Code Council, force builders to use materials that use less fossil fuel and save energy.
  • Furthermore, according to the Harvard Joint Center for Housing Studies, Americans alone spend more than USD 400 billion per year on residential renovations and repairs, which may include the use of insulation, which in turn increases their demand.
  • The demand for building insulation is expected to rise in Germany as residential construction expands.As per data published by Eurostat, building construction revenue increased significantly in 2021.
  • Because of all of these things, the use of SPF for insulation is likely to grow the market for spray polyurethane foam over the next few years.
Spray Polyurethane Foam Market: Building Construction Revenue, in USD Billion, Germany, 2018-2021

Asia-Pacific Region to Dominate the Market

  • Asia-Pacific is expected to be the largest market during the forecast period because the government is spending more on the construction and coating industries there.
  • China is the largest economy in the Asia-Pacific region in terms of GDP. The growth rate in the country remains high but is gradually diminishing, and the economy is rebalancing from investment to consumption, manufacturing to services, and external to internal demand.
  • According to China's 14th five-year plan, the number of permanent urban residents is supposed to rise to 65% by 2025. This is expected to increase demand for the market studied in the years to come.
  • As China recovered from the pandemic, many residential construction projects kicked off in the country. Hong Kong's housing authorities launched a number of initiatives to jumpstart the construction of low-cost housing.The officials aim to provide 301,000 public housing units in 10 years, until 2030.
  • Government reforms aided significant growth in industrial production as well as end-user demand for automobiles in India.Initiatives, such as "Atma Nirbhar Bharat" and "Make in India," are expected to boost the automotive industry, thereby positively impacting the demand for spray polyurethane foams in the coming years.
  • Under the NAP 2021, the automotive manufacturing industry in Malaysia is expected to produce 1.47 million vehicles annually by 2030. From now until 2030, this is expected to increase the demand for spray polyurethane foam used to make cars in the country.
  • Owing to all the aforementioned factors, the Asia-Pacific region is expected to dominate the spray polyurethane foam market during the forecast period.
Spray Polyurethane Foam Market - Growth Rate by Region, 2023-2028

Spray Polyurethane Foam Industry Overview

The spray polyurethane foam market is consolidated by nature. Some of the major players in the market include (in no particular order) BASF SE, Huntsman International LLC, Johns Manville, Dow, and CERTAINTED, among others.

Spray Polyurethane Foam Market Leaders

  1. Johns Manville

  2. CERTAINTEED

  3. BASF SE

  4. Huntsman International LLC

  5. Dow

*Disclaimer: Major Players sorted in no particular order

Spray Polyurethane Foam Market Concentration
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Spray Polyurethane Foam Market News

  • October 2022: Huntsman Corporation announced the acceptance of guidelines issued by the Residential Property Surveyors Association. With this announcement, the company is working with the RPSA, industry groups, installers, surveyors, valuers, lenders, heritage organizations, and academics to create new inspection and installation protocols for spray foam.
  • May 2022: BASF SE partnered with King Long United Automotive (Suzhou) Co., Ltd. (Suzhou Kinglong) for the purpose of providing spray polyurethane foam for insulation in bus manufacturing. The product has improved flame-retardant properties and complies with stringent VOC regulations.

Spray Polyurethane Foam Market Report - Table of Contents

  1. 1. INTRODUCTION

    1. 1.1 Study Assumptions

    2. 1.2 Scope of the Study

  2. 2. RESEARCH METHODOLOGY

  3. 3. EXECUTIVE SUMMARY

  4. 4. MARKET DYNAMICS

    1. 4.1 Drivers

      1. 4.1.1 Growing Concerns Related to Greenhouse Gas Emissions

      2. 4.1.2 Strong Potential as a Key Component of the Durability Management Strategy for a Building

      3. 4.1.3 Growing Significance in Industrial Insulation for Cold Storage Spaces, Walk-in Refrigerators, Pipes, Tanks, and Others

    2. 4.2 Restraints

      1. 4.2.1 Growing Competition from Fiberglass and Cellulose Insulation Solutions

      2. 4.2.2 Stringent Environmental Protection Agency (EPA) and Occupational Safety and Health Administration (OSHA) Regulations

    3. 4.3 Industry Value-Chain Analysis

    4. 4.4 Porter's Five Forces Analysis

      1. 4.4.1 Bargaining Power of Suppliers

      2. 4.4.2 Bargaining Power of Consumers

      3. 4.4.3 Threat of New Entrants

      4. 4.4.4 Threat of Substitute Products and Services

      5. 4.4.5 Degree of Competition

  5. 5. MARKET SEGMENTATION (Market Size in Value)

    1. 5.1 Product Type

      1. 5.1.1 Two-component High-Pressure Spray Foam

      2. 5.1.2 Two-component Low-Pressure Spray Foam

      3. 5.1.3 One Component Foam (OCF)

      4. 5.1.4 Other Product Types

    2. 5.2 Application

      1. 5.2.1 Insulation

      2. 5.2.2 Waterproofing

      3. 5.2.3 Asbestos Encapsulation

      4. 5.2.4 Sealant

      5. 5.2.5 Other Applications

    3. 5.3 Geography

      1. 5.3.1 Asia-Pacific

        1. 5.3.1.1 China

        2. 5.3.1.2 India

        3. 5.3.1.3 Japan

        4. 5.3.1.4 South Korea

        5. 5.3.1.5 Rest of Asia-Pacific

      2. 5.3.2 North America

        1. 5.3.2.1 United States

        2. 5.3.2.2 Canada

        3. 5.3.2.3 Mexico

      3. 5.3.3 Europe

        1. 5.3.3.1 Germany

        2. 5.3.3.2 United Kingdom

        3. 5.3.3.3 Italy

        4. 5.3.3.4 France

        5. 5.3.3.5 Rest of Europe

      4. 5.3.4 South America

        1. 5.3.4.1 Brazil

        2. 5.3.4.2 Argentina

        3. 5.3.4.3 Rest of South America

      5. 5.3.5 Middle-East and Africa

        1. 5.3.5.1 Saudi Arabia

        2. 5.3.5.2 South Africa

        3. 5.3.5.3 Rest of Middle-East and Africa

  6. 6. COMPETITIVE LANDSCAPE

    1. 6.1 Mergers and Acquisitions, Joint Ventures, Collaborations, and Agreements

    2. 6.2 Market Share (%)**/ Ranking Analysis

    3. 6.3 Strategies Adopted by Leading Players

    4. 6.4 Company Profiles

      1. 6.4.1 ACCELLA CORPORATION

      2. 6.4.2 BASF SE

      3. 6.4.3 CERTAINTEED

      4. 6.4.4 Dow

      5. 6.4.5 Huntsman International LLC

      6. 6.4.6 Icynene-Lapolla

      7. 6.4.7 INVISTA

      8. 6.4.8 ISOTHANE LTD.

      9. 6.4.9 Johns Manville

      10. 6.4.10 NCFI Polyurethanes

      11. 6.4.11 SOPREMA

      12. 6.4.12 Specialty Products Inc.

    5. *List Not Exhaustive
  7. 7. MARKET OPPORTUNITIES AND FUTURE TRENDS

    1. 7.1 Emerging Applications as the New Industry Standard for Pipeline Engineering

    2. 7.2 Growing Trend of Foam Lifting in the Concrete Raising Industry

**Subject to Availability
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Spray Polyurethane Foam Industry Segmentation

Spray polyurethane foam (SPF) is a spray-applied material frequently used to insulate buildings and repair cracks and gaps, resulting in a more energy-efficient and safe structure. The spray polyurethane foam market is segmented by product type, application, and geography. By product type, the market is segmented into two-component high-pressure spray foam, two-component low-pressure spray foam, one-component foam (OCF), and other product types. By application, the market is segmented into insulation, waterproofing, asbestos encapsulation, sealant, and other applications. The report also covers the market size and forecasts in 15 countries across major regions. For each segment, market sizing and forecasts have been done based on revenue (USD million).

Product Type
Two-component High-Pressure Spray Foam
Two-component Low-Pressure Spray Foam
One Component Foam (OCF)
Other Product Types
Application
Insulation
Waterproofing
Asbestos Encapsulation
Sealant
Other Applications
Geography
Asia-Pacific
China
India
Japan
South Korea
Rest of Asia-Pacific
North America
United States
Canada
Mexico
Europe
Germany
United Kingdom
Italy
France
Rest of Europe
South America
Brazil
Argentina
Rest of South America
Middle-East and Africa
Saudi Arabia
South Africa
Rest of Middle-East and Africa
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Spray Polyurethane Foam Market Research FAQs

The Spray Polyurethane Foam Market is projected to register a CAGR of greater than 5% during the forecast period (2024-2029)

Johns Manville, CERTAINTEED, BASF SE, Huntsman International LLC and Dow are the major companies operating in the Spray Polyurethane Foam Market.

Asia-Pacific is estimated to grow at the highest CAGR over the forecast period (2024-2029).

In 2024, the Asia-Pacific accounts for the largest market share in Spray Polyurethane Foam Market.

The report covers the Spray Polyurethane Foam Market historical market size for years: 2019, 2020, 2021, 2022 and 2023. The report also forecasts the Spray Polyurethane Foam Market size for years: 2024, 2025, 2026, 2027, 2028 and 2029.

Spray Polyurethane Foam Industry Report

Statistics for the 2024 Spray Polyurethane Foam market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Spray Polyurethane Foam analysis includes a market forecast outlook to 2029 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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Spray Polyurethane Foam Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)