Process Automation and Instrumentation Market Size (2024 - 2029)

The process automation and instrumentation market is poised for growth, driven by the increasing adoption of digital technologies such as AI, IIoT, and machine learning, alongside a heightened focus on industrial automation. This expansion is supported by the need for cost optimization, enhanced productivity, energy efficiency, and reduced errors. The integration of digital and physical manufacturing processes has further propelled the market, as has the demand for shorter time to market and zero waste production. Despite the high initial investment and operational costs posing challenges, particularly for small and medium-sized enterprises, the market is expected to benefit from the growing awareness and investment in digital technologies post-pandemic.

Market Size of Process Automation and Instrumentation Industry

Process Automation and Instrumentation Market Summary
Study Period 2019 - 2029
Base Year For Estimation 2023
CAGR 6.10 %
Fastest Growing Market Asia Pacific
Largest Market North America
Market Concentration Medium

Major Players

Process Automation and Instrumentation Market Major Players

*Disclaimer: Major Players sorted in no particular order

Process Automation & Instrumentation Market Analysis

The process automation and instrumentation market is expected to grow at a CAGR of 6.1% over the forecast period. The growing adoption of digital technologies like AI, IIoT, and machine learning, along with the ever-increasing emphasis on industrial automation, are among the significant factors contributing to the growth of the process automation and instrumentation market. Furthermore, the increasing importance of cost optimization, increased productivity, energy efficiency, better scalability, and reduced errors support the studied market's growth.

  • The automation industry has been revolutionized by combining the digital and physical aspects of manufacturing to deliver optimum performance. Further, the focus on a shorter time to market and achieving zero waste production has augmented the market's growth for process automation and instrumentation used across the processing industries.
  • Automation of manufacturing processes has offered various benefits, such as effortless monitoring, waste reduction, and production speed. Connecting the industrial machinery and equipment and obtaining real-time data have played a vital role in the adoption of SCADA, HMI, PLC systems, and software that offer visualization; this enables reducing the faults in the product, reducing downtime, scheduling maintenance, and switching from being in the reactive state to predictive and prescriptive stages for decision-making.
  • According to a survey about the adoption of automation solutions by Onpassive, an AI tech company that builds fully autonomous products, it was discovered that a significant number of companies nowadays are boosting their use of intelligent automation and RPA. In responding to the survey, about 58% of CEOs stated that they have started automating. In particular, about 35% reported that they are experimenting, 13% said that they are deploying, and 8% reported that they are automating at scale. Such trends create a favorable scenario for the growth of the studied market.
  • While the instruments such as physical control valve assembly have changed little over the years, the technology surrounding these valves has advanced significantly. Increased capabilities to gather digital intelligence in real-time will only continue to enable improvements in control valve automation moving forward. Combined with the newest intelligent digital control valve positioners and cutting-edge electric valve actuators, control valve automation is on an upward wave that is anticipated to benefit all modern process plants.
  • However, process automation is costly, as it requires a significant upfront investment to upgrade the overall infrastructure, including machinery, IT, etc. Hence, the high initial investment coupled with high operational and maintenance costs prevents small and medium-sized enterprises from adopting process automation and instrumentation processes, which is among the significant factor challenging the studied market's growth.
  • A notable impact of COVID-19 has been observed on the growth of the studied market, as the widespread lockdown imposed, especially during the initial phase, significantly disrupted the supply chain and the operation of the industrial sector, creating a slowdown in demand for the studied market. However, the pandemic has dramatically enhanced awareness about the benefits of digital technologies, which is expected to drive investments in automation, and advanced instrumentation solutions, creating growth opportunities in the studied market.

Process Automation & Instrumentation Industry Segmentation

Process automation and instrumentation process involve careful monitoring of various business-specific production processes. This technology-enabled automation and instrumentation of complex business processes help industrial organizations streamline the business towards achieving organizational goals, achieve process efficiency, improve quality and reduce operational costs.

The process automation and instrumentation market study has considered various industrial instruments used in process industries for control, monitoring, and analyzing the process. Also, the automation solution offered by vendors such as HMI, MES, PLC, and safety automation, among others, for the application in a wide range of end-user industries across the globe. The study also covers the impact analysis of COVID-19 on the market at a global scale. The market sizes and forecasts are provided in terms of value (USD million) for all the above segments.

By Instrument
Field Instruments
Control Valve
Analytical Instruments
By Solution
Advanced Process Control (APC)
Distributed Control System (DCS)
Human Machine Interaction (HMI)
Manufacturing Execution System (MES)
Programmable Logic Controller (PLC)
Safety Automation
Supervisory Control and Data Acquisition (SCADA)
By End-user Industry
Oil and Gas
Food and Beverage
Pharmaceutical and Biopharma
Chemical and Petrochemical
Other End-user Industries
By Geography
North America
Europe
Asia Pacific
South America
Middle East and Africa
Need A Different Region Or Segment?
Customize Now

Process Automation and Instrumentation Market Size Summary

The process automation and instrumentation market is poised for significant growth, driven by the increasing integration of digital technologies such as artificial intelligence, industrial Internet of Things, and machine learning into industrial processes. This trend is further bolstered by the rising focus on industrial automation, which emphasizes cost optimization, enhanced productivity, energy efficiency, scalability, and error reduction. The convergence of digital and physical manufacturing aspects has revolutionized the automation industry, enabling faster time-to-market and waste reduction. The adoption of advanced systems like SCADA, HMI, and PLCs has facilitated real-time data acquisition, improving decision-making and operational efficiency. Despite the high initial investment and operational costs posing challenges, the market is expected to benefit from the growing awareness and adoption of intelligent automation solutions, as highlighted by recent surveys indicating a substantial shift towards automation among companies.

In the oil and gas sector, process automation and instrumentation play a crucial role in ensuring safety, compliance, and operational efficiency, particularly in hazardous environments. The industry faces significant costs due to corrosion and energy consumption, making advanced automation solutions vital for reducing expenses and minimizing downtime. The increasing global demand for oil and gas is driving investments in exploration and production, creating a favorable environment for market growth. North America, particularly the United States and Canada, stands out as a key region for process automation and instrumentation, supported by government initiatives and rising industrial activities. The market is moderately fragmented, with major players like ABB, Honeywell, and Rockwell Automation dominating the landscape. Recent developments, such as the opening of smart instrumentation factories and collaborations for interoperability, underscore the ongoing advancements and competitive dynamics within the market.

Explore More

Process Automation and Instrumentation Market Size - Table of Contents

  1. 1. MARKET INSIGHTS

    1. 1.1 Market Overview

    2. 1.2 Industry Value Chain Analysis

    3. 1.3 Industry Attractiveness - Porter Five Forces

      1. 1.3.1 Threat of New Entrants

      2. 1.3.2 Bargaining Power of Buyers

      3. 1.3.3 Bargaining Power of Suppliers

      4. 1.3.4 Threat of Substitute Products

      5. 1.3.5 Intensity of Competitive Rivalry

    4. 1.4 Impact of COVID-19 on the Market

  2. 2. MARKET SEGMENTATION

    1. 2.1 By Instrument

      1. 2.1.1 Field Instruments

      2. 2.1.2 Control Valve

      3. 2.1.3 Analytical Instruments

    2. 2.2 By Solution

      1. 2.2.1 Advanced Process Control (APC)

      2. 2.2.2 Distributed Control System (DCS)

      3. 2.2.3 Human Machine Interaction (HMI)

      4. 2.2.4 Manufacturing Execution System (MES)

      5. 2.2.5 Programmable Logic Controller (PLC)

      6. 2.2.6 Safety Automation

      7. 2.2.7 Supervisory Control and Data Acquisition (SCADA)

    3. 2.3 By End-user Industry

      1. 2.3.1 Oil and Gas

      2. 2.3.2 Food and Beverage

      3. 2.3.3 Pharmaceutical and Biopharma

      4. 2.3.4 Chemical and Petrochemical

      5. 2.3.5 Other End-user Industries

    4. 2.4 By Geography

      1. 2.4.1 North America

      2. 2.4.2 Europe

      3. 2.4.3 Asia Pacific

      4. 2.4.4 South America

      5. 2.4.5 Middle East and Africa

Process Automation and Instrumentation Market Size FAQs

The Process Automation and Instrumentation Market is projected to register a CAGR of 6.10% during the forecast period (2024-2029)

ABB Limited, Rockwell Automation, Inc, Emerson Electric Co., Honeywell International, Inc. and Schneider Electric SE are the major companies operating in the Process Automation and Instrumentation Market.

Process Automation and Instrumentation Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)