| Study Period | 2019 - 2030 |
| Market Size (2025) | USD 2.19 Billion |
| Market Size (2030) | USD 2.67 Billion |
| CAGR (2025 - 2030) | 4.10 % |
| Fastest Growing Market | Asia-Pacific |
| Largest Market | Asia-Pacific |
| Market Concentration | Medium |
Major Players
*Disclaimer: Major Players sorted in no particular order |
Polyethylene Foam Market Leaders
The Polyethylene Foam Market size is estimated at USD 2.19 billion in 2025, and is expected to reach USD 2.67 billion by 2030, at a CAGR of greater than 4.1% during the forecast period (2025-2030).
- The demand for polyethylene foam from the packaging industry and growing applications in the automotive and construction sectors are driving the market.
- However, as polyethylene foams are very hard to degrade, there has been a negative impact on the environment. This is expected to slow down growth in the coming years.
- Nevertheless, the growing application of polyethylene foam in packaging materials for 3D printing parts and in providing cushioning for 3D printing objects is expected to create positive demand for the market studied.
- Asia-Pacific is expected to be the largest and fastest-growing region in the market.
Polyethylene Foam Market Trends
High Demand for Polyethylene Foam in Packaging Applications
- Polyethylene foam, a versatile closed-cell foam with minor air pockets, is extensively used in packaging due to its lightweight nature, heat insulation, and exceptional resistance to shock, vibration, weather, and oil. It is ideal for transporting goods susceptible to these threats and meets FDA food contact regulations. Moreover, polyethylene foam maintains the freshness and quality of exported processed foods, making it a preferred cushioning material in shipping containers and food product packaging.
- In recent times, exports of processed foods have been experiencing slow growth, resulting in a steady demand for polyethylene foam to be used in packaging processed foods.
- According to the latest data released by the United States Department of Agriculture (USDA), the total amount of food exports in 2023 was around USD 36.61 billion, compared to USD 38.11 billion in 2022, registering a decline of 3.9%. However, the packaged food exports experienced consistent growth between 2020 and 2022.
- Food product exports registered an overall growth of more than 20% in 2023 compared to the overall food export value in 2020.
- The majority of processed and packaged foods were exported to Canada from the United States. In 2023, the total value of the food product exports to Canada was around USD 12.23 billion. Mexico is the second largest importer of processed and packaged foods from the United States, with a value of USD 5.86 billion in 2023.
- According to the data released by the European Commission, the EU agri-food exports reached EUR 228.6 billion (USD 252.29 billion) in 2023. The European Union trades with a large number of countries, with the United Kingdom being the top destination for EU agri-food exports, accounting for 22%, which was around EUR 51.3 billion (~USD 56.42 billion) in 2023.
- With the increase in exports of various food products worldwide, the demand for polyethylene foam in the packaging industry is expected to increase during the forecast period.
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Asia-Pacific Expected to Dominate Polyethylene Foam Market
- Asia-Pacific holds a significant share of the global polyethylene foam market, which is expected to grow over the next few years.
- Asia-Pacific accounted for a major portion of global construction spending. In the construction industry, polyethylene foam is used for pipe-in-pipe doors, roofing sheets, and slabs. The building sector extensively utilizes its qualities, which include high levels of thermal insulation, resistance to frost, and pliability.
- In 2024, the real estate sector in India is expected to surge with the construction of more than 530,000 new homes, which is expected to increase the demand for polyethylene foams in the country's construction sector.
- According to the data released by the National Bureau of Statistics of China, in 2023, the country completed 998.31 million square meters of floor space, representing a significant rise of more than 16% from the previous year.
- With the rise in various construction projects in countries like India and China, the demand for polyethylene foams in the Asia-Pacific construction sector is poised to witness growth.
- Polyethylene foam is also used as a cushion in the furniture industry. In Asia-Pacific, the furniture sector is a major consumer of polyethylene foams. According to Invest in India, the country's furniture sector is set to witness a CAGR of 10.9% from 2023 to 2028, aiming to reach a value of USD 32.7 billion by 2026.
- Thus, the demand for polyethylene foam is expected to rise from various end-user industries, such as construction, furniture, and packaging, in the coming years.
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Polyethylene Foam Industry Overview
The polyethylene foam market is partially consolidated. The major players in the market (not in any particular order) are PAR Group, Sealed Air, Zotefoams PLC, Thermotec, and DAFA US Inc.
Polyethylene Foam Market Leaders
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PAR Group
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Sealed Air
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Thermotec
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DAFA US Inc.
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Zotefoams PLC
- *Disclaimer: Major Players sorted in no particular order
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Polyethylene Foam Market News
- February 2023: Sealed Air Corp. acquired Liqui Box for a purchase price of USD 1.15 billion. Liqui Box is a manufacturer of sustainable fluid and liquid packaging and dispensing technologies in bag-in-box packaging.
- November 2022: Zotefoams PLC, an industrial plastics company based in London, acquired Refour APS. The company believes that by incorporating Refour's expertise, technology, and equipment, it will be able to speed up the development of the entirely recyclable mono-materials it is working on through its MuCell Extrusion division.
Polyethylene Foam Industry Segmentation
Polyethylene foam is a closed-cell, durable, and lightweight protective material used for packaging industrial products.
The polyethylene foam market is segmented by type, application, end-user industry, and geography. By type, the market is segmented into XLPE foam and non-XLPE foam. By application, the market is segmented into cushioning, packaging, and other applications (insulations, composite materials, etc.). By end-user industry, the market is segmented into automotive, building and construction, FMCG, pharmaceutical, and other end-user industries (furniture and bedding, sports, etc.). The report also covers the market sizes and forecasts for the polyethylene foam market in 27 countries across major regions. For each segment, the market sizing and forecasts are provided on the basis of value (USD) for all the above segments.
| By Type | XLPE Foam | ||
| Non-XLPE Foam | |||
| By Application | Cushioning | ||
| Packaging | |||
| Other Applications (Insulations, Composite Materials, etc.) | |||
| By End-user Industry | Automotive | ||
| Building and Construction | |||
| FMCG | |||
| Pharmaceutical | |||
| Other End-user Industries (Furniture and Beedings, Sports, etc.) | |||
| By Geography | Asia-Pacific | China | |
| India | |||
| Japan | |||
| South Korea | |||
| Malaysia | |||
| Thailand | |||
| Indonesia | |||
| Vietnam | |||
| Rest of Asia-Pacific | |||
| North America | United States | ||
| Canada | |||
| Mexico | |||
| Europe | Germany | ||
| United Kingdom | |||
| Italy | |||
| France | |||
| Spain | |||
| NORDIC Countries | |||
| Turkey | |||
| Russia | |||
| Rest of Europe | |||
| South America | Brazil | ||
| Argentina | |||
| Colombia | |||
| Rest of South America | |||
| Middle East and Africa | Saudi Arabia | ||
| Qatar | |||
| United Arab Emirates | |||
| Nigeria | |||
| Egypt | |||
| South Africa | |||
| Rest of Middle East and Africa | |||
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Polyethylene Foam Market Research FAQs
How big is the Polyethylene Foam Market?
The Polyethylene Foam Market size is expected to reach USD 2.19 billion in 2025 and grow at a CAGR of greater than 4.10% to reach USD 2.67 billion by 2030.
What is the current Polyethylene Foam Market size?
In 2025, the Polyethylene Foam Market size is expected to reach USD 2.19 billion.
Who are the key players in Polyethylene Foam Market?
PAR Group, Sealed Air, Thermotec, DAFA US Inc. and Zotefoams PLC are the major companies operating in the Polyethylene Foam Market.
Which is the fastest growing region in Polyethylene Foam Market?
Asia-Pacific is estimated to grow at the highest CAGR over the forecast period (2025-2030).
Which region has the biggest share in Polyethylene Foam Market?
In 2025, the Asia-Pacific accounts for the largest market share in Polyethylene Foam Market.
What years does this Polyethylene Foam Market cover, and what was the market size in 2024?
In 2024, the Polyethylene Foam Market size was estimated at USD 2.10 billion. The report covers the Polyethylene Foam Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Polyethylene Foam Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
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Polyethylene Foam Industry Report
Statistics for the 2025 Polyethylene Foam market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Polyethylene Foam analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.
