Oil Condition Monitoring Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Report Includes Global Oil Condition Monitoring Sensors and the Market is Segmented by Sampling Type (On-site, Off-site), Product Type (Turbine, engines, Gear system, Hydraulic System and Compressors), End-user Industry (Transportation, Oil & Gas, Industrial, Mining, and Power Generation), and Geography (North America, Europe, Asia-Pacific, Latin America, and Middle East and Africa). The market sizes and forecasts are provided in terms of value in USD million for all the above segments

Oil Condition Monitoring Market Size

oil condition monitoring market size

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Oil Condition Monitoring Market Analysis

The Oil Condition Monitoring Market is expected to register a CAGR of 7% during the forecast period.

  • In the commercial world, businesses constantly look for new ways to support their longevity that also includes the machinery, as operational problems in the machine and other components often are the result of bearing defects, shaft misalignment, couplings, insufficient lubrication, chipped gear teeth among others that can be reflected in the condition of the lubricant oil used owing to this business often rely on lubricant analysis solutions such as oil condition monitoring
  • For instance, the business sectors including power, logistics, mining, and manufacturing deploy oil-dependent machines, vehicles that are equipped with gearboxes, engines, hydraulics, and transformers which require regular health and status inspections in order to operate at their maximum efficiency
  • Moreover, This instance becomes a critical factor to consider as these sectors operate in extreme and often harsh climatic conditions such as humid mine sites, artic natural gas processing plants among others with oil condition degrading over time and losses its lubrication properties which eventually causes equipment damage
  • Although traditional oil analysis techniques such as laboratory testing provide an extensive view of oil condition and machinery health yet it does come with drawbacks such as high upfront cost, time delay, and occasionally malfunctioning, with critical machine potentially cost the organizations thousands of dollars per hour, organization are looking to invest reliable in-line oil analysis solutions such as Oil Condition Monitoring
  • Also, with the arrival of real-time measurement sensors for the oil condition monitoring that are inclined towards affordability as compared to the traditional sampling and laboratory technique is driving the growth of the market
  • Moreover, The new generation of sensors compliments the flexibility of vibration sensors allowing continuous measurements that can be accessed through the asset management systems dashboard added with the commercial availability of powerful magnets has enhanced the capabilities of ferrous debris sensors, which now allows for the collection of larger failure particles thereby aiding problem diagnosis.
  • The oil conduction monitoring is overlooked majorly due to its potentially high-cost implications and practicality however due to limitations associated with scheduled preventive maintenance in terms of effectiveness, organizations tend to foresee the cost of oil condition monitoring sensors to be covered with saving achieved with reduced wastage and extended machine life and energy efficiency which evidently drives the growth of the market
  • Furthermore, IIoT-enabled condition monitoring solutions have been advancing rapidly over the years while it is still its infancy phase it aims to digitalize the condition monitoring leveraging technologies such as cloud, big data further drives the growth of market

Oil Condition Monitoring Industry Overview

The Oil Condition Monitoring market is moderately fragmented and consists of several major players including General Electric, Royal Dutch Shell PLC, Eaton Corporation Inc. The vendors are enhancing the product line leveraging strategic collaborative initiatives, acquisitions as a competitive advantage to further expand their customer base and gain market share.

  • February 2020 - Tan Delta System announced the launch of OQSx-G2, next-generation real-time oil condition monitoring sensor that provides a new level of equipment health sign and operating cost reduced utilizes Tan Delt's enhanced FSH core technology. The sensor is claimed to have a detection sensitivity of 10ppm and works with any oil type.
  • September 2019 - Baker Huges subsidiary of GE company announced that its Bently Nevada business launched Orbit 60 Series Platform. This platform collects and processes the data with analytics to determine the health of the machines, It is a cyber-secure machinery monitory system that is SIL 2 and 3 certified making it suitable for an industry standard for safety and performance.

Oil Condition Monitoring Market Leaders

  1. General Electric

  2. Royal Dutch Shell PLC

  3. Eaton Corporation Inc

  4. Parker-Hannifin Corporation

  5. Chevron Corporation

  6. *Disclaimer: Major Players sorted in no particular order
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Oil Condition Monitoring Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Deliverables
  • 1.2 Study Assumptions
  • 1.3 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Market Overview
  • 4.2 Market Drivers
  • 4.3 Market Restraints
  • 4.4 Value Chain Analysis
  • 4.5 Porters Five Force Analysis
    • 4.5.1 Threat of New Entrants
    • 4.5.2 Bargaining Power of Buyers/Consumers
    • 4.5.3 Bargaining Power of Suppliers
    • 4.5.4 Threat of Substitute Products
    • 4.5.5 Intensity of Competitive Rivalry
  • 4.6 Assesment of COVID-19 Impact on the Industry
  • 4.7 Technology Snapshot - Oil Condition Monitoring Market by Measurement Type (Viscosity, Temperature, Pressure, Density, Tan & TBN, Soot, Ferrous Wear, Water Dilutions, Fuel Dilution, Dielectric)

5. MARKET SEGMENTATION

  • 5.1 Sampling Type
    • 5.1.1 On-Site (on-board,fixed continous monitoring)
    • 5.1.2 Off-Site
  • 5.2 Product Type
    • 5.2.1 Turbine
    • 5.2.2 engines
    • 5.2.3 Gear System
    • 5.2.4 Hydraulic System
    • 5.2.5 Compressors
  • 5.3 End-user Industry
    • 5.3.1 Transportation
    • 5.3.2 Oil & Gas
    • 5.3.3 Industrial
    • 5.3.4 Mining
    • 5.3.5 Power Generation
  • 5.4 Geography
    • 5.4.1 North America
    • 5.4.1.1 United States
    • 5.4.1.2 Canada
    • 5.4.2 Europe
    • 5.4.2.1 Germany
    • 5.4.2.2 United Kingdom
    • 5.4.2.3 France
    • 5.4.2.4 Rest of Europe
    • 5.4.3 Asia-Pacific
    • 5.4.3.1 India
    • 5.4.3.2 China
    • 5.4.3.3 Japan
    • 5.4.3.4 Rest of Asia-Pacific
    • 5.4.4 Latin America
    • 5.4.4.1 Brazil
    • 5.4.4.2 Argentina
    • 5.4.4.3 Rest of Latin America
    • 5.4.5 Middle East and Africa
    • 5.4.5.1 United Arab Emirates
    • 5.4.5.2 Saudi Arabia
    • 5.4.5.3 Rest of Middle East and Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Company Profiles
    • 6.1.1 General Electric
    • 6.1.2 Royal Dutch Shell PLC
    • 6.1.3 Eaton Corporation Inc
    • 6.1.4 Parker-Hannifin Corporation
    • 6.1.5 Chevron Corporation
    • 6.1.6 Intertek Group
    • 6.1.7 Total S.A.
    • 6.1.8 SGS S.A.
    • 6.1.9 Bureau Veritas
    • 6.1.10 Delta Services Industriels (DSi)
    • 6.1.11 Test Oil
    • 6.1.12 Techenomics International
  • *List Not Exhaustive

7. INVESTMENT ANALYSIS

8. MARKET OPPORTUNITIES AND FUTURE TRENDS

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Oil Condition Monitoring Industry Segmentation

  • The Oil Condition Monitoring refers to a predictive maintenance program that measures, monitors, and analyses the changes that occur in lubricant and fuel oils for chemicals and containments. It provides a vital warning regarding the degradation in the quality of oil from new to end-of-life thereby supports the reliability of the machine
  • The reports cover the emerging trends in the oil condition monitoring market segmented by sampling type, measurement type, product type, and Industry across different regions studied.

Sampling Type On-Site (on-board,fixed continous monitoring)
Off-Site
Product Type Turbine
engines
Gear System
Hydraulic System
Compressors
End-user Industry Transportation
Oil & Gas
Industrial
Mining
Power Generation
Geography North America United States
Canada
Europe Germany
United Kingdom
France
Rest of Europe
Asia-Pacific India
China
Japan
Rest of Asia-Pacific
Latin America Brazil
Argentina
Rest of Latin America
Middle East and Africa United Arab Emirates
Saudi Arabia
Rest of Middle East and Africa
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Oil Condition Monitoring Market Research FAQs

What is the current Oil Condition Monitoring Market size?

The Oil Condition Monitoring Market is projected to register a CAGR of 7% during the forecast period (2025-2030)

Who are the key players in Oil Condition Monitoring Market?

General Electric, Royal Dutch Shell PLC, Eaton Corporation Inc, Parker-Hannifin Corporation and Chevron Corporation are the major companies operating in the Oil Condition Monitoring Market.

Which is the fastest growing region in Oil Condition Monitoring Market?

North America is estimated to grow at the highest CAGR over the forecast period (2025-2030).

Which region has the biggest share in Oil Condition Monitoring Market?

In 2025, the North America accounts for the largest market share in Oil Condition Monitoring Market.

What years does this Oil Condition Monitoring Market cover?

The report covers the Oil Condition Monitoring Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Oil Condition Monitoring Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

Oil Condition Monitoring Industry Report

Statistics for the 2025 Oil Condition Monitoring market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Oil Condition Monitoring analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.

Oil Condition Monitoring Market Report Snapshots

Oil Condition Monitoring Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)