Naval Vessel MRO Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)

The Naval Vessel MRO Market Report is Segmented by Vessel Type (Aircraft Carriers, Destroyers, Frigates, Corvettes, Submarines, and Other Vessel Types), MRO Type (Engine MRO, Dry Dock MRO, Component MRO, and Modification), and Geography (North America, Europe, Asia-Pacific, Latin America, and Middle East and Africa). The Report Offers Market Size and Forecast for all the Above Segments in Value (USD).

Naval Vessel MRO Market Size

Naval Vessel Maintenance, Repair, and Overhaul (MRO) Market Summary
Study Period 2019 - 2029
Market Size (2024) USD 58.26 Billion
Market Size (2029) USD 64.61 Billion
CAGR (2024 - 2029) 2.09 %
Fastest Growing Market Asia Pacific
Largest Market Asia Pacific
Market Concentration Low

Major Players

Naval Vessel Maintenance, Repair, and Overhaul (MRO) Market Major Players

*Disclaimer: Major Players sorted in no particular order

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Naval Vessel MRO Market Analysis

The Naval Vessel Maintenance, Repair, And Overhaul Market size is estimated at USD 58.26 billion in 2024, and is expected to reach USD 64.61 billion by 2029, growing at a CAGR of 2.09% during the forecast period (2024-2029).

The naval vessel maintenance, repair, and overhaul (MRO) market is pivotal in ensuring naval vessels' operational readiness and longevity. This sector has witnessed sustained growth, primarily fueled by escalating naval budgets and the pressing need to modernize fleets in response to evolving global security challenges. As aging vessels undergo technological upgrades, a notable shift toward sustainability and energy efficiency has emerged as a significant market driver.

Heightened geopolitical tensions and the escalating threats to maritime security globally have prompted nations to enhance their naval capabilities, consequently driving the demand for MRO services. Moreover, the adoption of cutting-edge technologies like predictive maintenance and 3D printing enhances operational efficiency and reduces downtimes, further propelling the market's growth trajectory.

However, the naval vessel MRO market faces challenges, notably the substantial costs linked to upgrading and maintaining advanced naval systems, which demand specialized technical know-how. Additionally, navigating regulatory frameworks and environmental concerns introduces complexities that could potentially hinder innovation speed within the sector.

Despite these challenges, the market outlook remains positive, especially with burgeoning opportunities in nations expanding their naval fleets and modernizing existing vessels. Advancements in cybersecurity for maritime systems and integrating AI and IoT technologies into MRO operations are set to play pivotal roles, providing a competitive edge to forward-thinking enterprises.

Naval Vessel MRO Market Trends

The Destroyers Segment is Expected to Dominate the Market During the Forecast Period

Destroyers have dominated the naval vessel MRO market. They are poised to maintain this lead during the forecast period, primarily due to their pivotal role in national and allied defense strategies. Their versatility in conducting anti-aircraft, anti-submarine, and anti-surface operations underscores their significance. Given the continuous modernization efforts, including integrating cutting-edge missile systems, radar technologies, and electronic warfare, the demand for their maintenance and upgrades is rising.

As destroyers significantly bolster naval power projection capabilities, nations increasingly invest in their MRO. Many countries focus on maintaining their existing destroyer fleets and expanding them to counter evolving maritime threats. The shift toward autonomous and network-centric operations also mandates frequent communication and combat systems updates, further propelling the MRO market.

For instance, in July 2023, the Directorate of Naval Armaments of the Secretariat General of Defence / National Armaments Directorate awarded Orizzonte Sistemi Navali (OSN) a substantial contract valued at around USD 205 million. This contract, focusing on maintenance in operational conditions, is specifically for the Italian Navy's flagship aircraft carrier, Cavour, and the Horizon class destroyers, Andrea Doria and Caio Duilio.

OSN, with this framework agreement running through 2028, is tasked with extensive maintenance, covering both the platform and combat systems of the mentioned naval units. The goal isn't just to maintain these vessels but also to enhance the technical proficiency of the Navy personnel operating them. The initial contract, spanning the first two years, is set to be finalized shortly.

OSN is a joint venture, with Fincantieri and Leonardo holding 51% and 49% stakes, respectively. This collaboration not only strengthens the integrated maintenance requirements for intricate naval vessels but also significantly bolsters the operational readiness and strategic capabilities of the Italian Navy. Beyond solidifying OSN's position as a key player in naval MRO services, this project underscores the unity among Europe's major defense entities in safeguarding maritime security.

These trends underscore the growing reliance and heightened investments in destroyer MRO services, solidifying the segment's growth trajectory. Service providers must maintain high readiness levels and swiftly adapt to emerging technologies to capitalize on the sector's expanding opportunities.

Naval Vessel Maintenance, Repair, and Overhaul (MRO) Market: Destroyer Fleet Strength by Top 5 Countries, in Units, Global, 2023

Asia-Pacific is Projected to Witness the Highest Growth During the Forecast Period

The Asia-Pacific naval vessel MRO market is surging, driven by escalating maritime security challenges and a persistent arms race. Major global powers are pivoting strategically toward the Indo-Pacific, heightening the region's geopolitical importance. Consequently, regional navies bolstered their sea capabilities, responding to mounting territorial disputes in the South China Sea and beyond.

With defense budgets rising, many countries in Asia-Pacific are allocating a significant portion to bolstering and modernizing their naval fleets. This financial injection is a primary driver of the naval vessel MRO market. The Department of Defense is also focusing on enhancing vessels' technological prowess through advanced MRO practices. For instance, integrating AI and machine learning for predictive maintenance reduces idle time, boosts operational efficiency, and extends naval assets' lifespan.

Strategic collaborations between local governments and global MRO service providers are rising, aiming to transfer technology and bolster local naval defense capabilities. These partnerships foster innovation in local MRO services, propelling the market's growth. Additionally, a shift toward ecological sustainability is evident, with more services adopting green technologies to reduce their environmental impact.

Recent contracts in the Asia-Pacific highlight the evolving market dynamics. For instance, in September 2023, Mazagon Dock Shipbuilders Ltd (MDL), a government-owned entity in India, inked a significant Master Ship Repair Agreement with the United States, marking a milestone. This agreement positioned MDL as the second Indian firm, following Larsen and Toubro, to clinch a similar deal with the US Navy, with NAVSUP FLC Yokosuka as its counterpart. Notably, just a month prior, in July 2023, Larsen and Toubro had sealed a similar pact, permitting US Navy vessels to be serviced at the Kattupalli Shipyard near Chennai.

The Master Ship Repair Agreement (MSRA) serves as a pivotal, albeit non-binding, framework. It specifically designates private shipyards for the repair of US Navy vessels, a privilege typically reserved for nations with robust defense ties to the United States. This underscores the deepening defense relations between India and the United States. Furthermore, this collaboration not only bolsters the operational readiness of the US Navy but also elevates India's shipyard industry to international standards.

This surge in MRO activities signals a strategic shift toward more advanced naval postures in Asia-Pacific. With a focus on technological advancements and strategic partnerships, the Asia-Pacific naval vessel MRO market is poised for continued growth.

Naval Vessel Maintenance, Repair, and Overhaul (MRO) Market: Market CAGR (%), By Region, Global, 2023

Naval Vessel MRO Industry Overview

The naval vessel MRO market is fragmented, with many international and domestic players supporting navies across the world. Some of the prominent players in the market are General Dynamics Corporation, ThyssenKrupp AG, Naval Group, BAE Systems PLC, and Huntington Ingalls Industries.

Companies in the naval maintenance sector are increasingly leveraging advanced technologies to cut maintenance costs and secure lucrative, long-term contracts from global navies. A prime example is NASSCO, a subsidiary of General Dynamics, which, in January 2024, clinched a significant contract modification from the US Navy valued at around USD 438.5 million. This contract is specifically tailored for the continuous maintenance, modernization, and repair of two Arleigh Burke-class destroyers, the USS Chung-Hoon (DDG 93) and the USS James E. Williams (DDG 95). It covers these vessels' FY2024 Depot Maintenance Period, with operations set in Norfolk, Virginia, and San Diego, California. This contract, managed by the Naval Sea Systems Command, highlights these vessels' pivotal role in the US naval fleet.

Naval Vessel MRO Market Leaders

  1. General Dynamics Corporation

  2. Huntington Ingalls Industries Inc.

  3. Lockheed Martin Corporation

  4. Naval Group

  5. BAE Systems plc

*Disclaimer: Major Players sorted in no particular order

Naval Vessel MRO Market Concentration
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Naval Vessel MRO Market News

December 2023: The Indian Ministry of Defence awarded Cochin Shipyard a USD 59.5 million contract for repairing and maintaining naval vessels' equipment and systems. The contract, initiated in Q2FY24 after the Ministry's AoN, is set to conclude by Q1FY25. Cochin Shipyard, renowned for its expertise in both commercial and defense sectors, is intensifying its focus on sustainable maritime solutions. Notably, it recently collaborated with Adani Group, signing a memorandum for eco-friendly tugs, in line with India's 'Atmanirbhar Bharat' initiative, to strengthen domestic shipbuilding.

October 2023: ST Engineering secured a contract to provide in-service support for two Fearless-class Patrol Vessels (PVs). Originally part of the Singapore Navy, these vessels now fall under the Royal Brunei Navy (RBN). The contract, valued at approximately USD 72 million, was inked with Muara Maritime Services Sdn Bhd (MMS) of Brunei Darussalam. It encompasses a range of services, including maintenance, repair, and overhaul (MRO). This collaboration was made possible through a joint effort between Darussalam Assets Sdn Bhd and Naval Vessels Lürssen (NVL), which established them as the primary MRO service provider for the RBN.

Naval Vessel MRO Market Report - Table of Contents

  1. 1. INTRODUCTION

    1. 1.1 Study Assumptions

    2. 1.2 Scope of the Study

  2. 2. RESEARCH METHODOLOGY

  3. 3. EXECUTIVE SUMMARY

  4. 4. MARKET DYNAMICS

    1. 4.1 Market Overview

    2. 4.2 Market Drivers

    3. 4.3 Market Restraints

    4. 4.4 Value Chain / Supply Chain Analysis

    5. 4.5 Porter's Five Forces Analysis

      1. 4.5.1 Threat of New Entrants

      2. 4.5.2 Bargaining Power of Buyers/Consumers

      3. 4.5.3 Bargaining Power of Suppliers

      4. 4.5.4 Threat of Substitute Products

      5. 4.5.5 Intensity of Competitive Rivalry

  5. 5. MARKET SEGMENTATION

    1. 5.1 Vessel Type

      1. 5.1.1 Aircraft Carriers

      2. 5.1.2 Destroyers

      3. 5.1.3 Frigates

      4. 5.1.4 Corvettes

      5. 5.1.5 Submarines

      6. 5.1.6 Other Vessel Types

    2. 5.2 MRO Type

      1. 5.2.1 Engine MRO

      2. 5.2.2 Dry Dock MRO

      3. 5.2.3 Component MRO

      4. 5.2.4 Modification

    3. 5.3 Geography

      1. 5.3.1 North America

        1. 5.3.1.1 United States

        2. 5.3.1.2 Canada

      2. 5.3.2 Europe

        1. 5.3.2.1 United Kingdom

        2. 5.3.2.2 Germany

        3. 5.3.2.3 France

        4. 5.3.2.4 Russia

        5. 5.3.2.5 Rest of Europe

      3. 5.3.3 Asia-Pacific

        1. 5.3.3.1 China

        2. 5.3.3.2 Japan

        3. 5.3.3.3 India

        4. 5.3.3.4 South Korea

        5. 5.3.3.5 Rest of Asia-Pacific

      4. 5.3.4 Latin America

        1. 5.3.4.1 Brazil

        2. 5.3.4.2 Rest of Latin America

      5. 5.3.5 Middle East and Africa

        1. 5.3.5.1 United Arab Emirates

        2. 5.3.5.2 Saudi Arabia

        3. 5.3.5.3 Egypt

        4. 5.3.5.4 Rest of Middle East and Africa

  6. 6. COMPETITIVE LANDSCAPE

    1. 6.1 Vendor Market Share

    2. 6.2 Company Profiles

      1. 6.2.1 General Dynamics Corporation

      2. 6.2.2 Huntington Ingalls Industries Inc.

      3. 6.2.3 Lockheed Martin Corporation

      4. 6.2.4 NAVANTIA SA SME

      5. 6.2.5 ThyssenKrupp AG

      6. 6.2.6 BAE Systems PLC

      7. 6.2.7 Naval Group

      8. 6.2.8 Rolls-Royce PLC

      9. 6.2.9 Rhoads Industries Inc.

      10. 6.2.10 Abu Dhabi Ship Building Company

      11. 6.2.11 Larsen & Toubro Limited

      12. 6.2.12 Damen Shipyards Group

      13. 6.2.13 ST Engineering

      14. 6.2.14 FINCANTIERI SpA

  7. 7. MARKET OPPORTUNITIES AND FUTURE TRENDS

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Naval Vessel MRO Industry Segmentation

The maintenance, repair, and overhaul operations conducted periodically on naval vessels are crucial for sustaining and extending the life of a ship. It involves all the functions related to the maintenance, overhaul, routine checks, inspection, repair, and modification of the vessel and its components. Performing MRO services helps ensure the safety and worthiness of naval vessels.

The market for naval vessel maintenance, repair, and overhaul (MRO) is segmented based on vessel type into submarines, frigates, corvettes, aircraft carriers, destroyers, and other vessel types. The other vessel types segment includes amphibious warfare ships, littoral combat ships, cruisers, mine countermeasure ships, and patrol ships. The market is segmented by MRO type into engine MRO, dry dock MRO, component MRO, and modification. The report also covers the market sizes and forecasts for the naval vessel MRO market in major countries across different regions. For each segment, the market size is provided in terms of value (USD).

Vessel Type
Aircraft Carriers
Destroyers
Frigates
Corvettes
Submarines
Other Vessel Types
MRO Type
Engine MRO
Dry Dock MRO
Component MRO
Modification
Geography
North America
United States
Canada
Europe
United Kingdom
Germany
France
Russia
Rest of Europe
Asia-Pacific
China
Japan
India
South Korea
Rest of Asia-Pacific
Latin America
Brazil
Rest of Latin America
Middle East and Africa
United Arab Emirates
Saudi Arabia
Egypt
Rest of Middle East and Africa
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Naval Vessel MRO Market Research FAQs

The Naval Vessel Maintenance, Repair, And Overhaul Market size is expected to reach USD 58.26 billion in 2024 and grow at a CAGR of 2.09% to reach USD 64.61 billion by 2029.

In 2024, the Naval Vessel Maintenance, Repair, And Overhaul Market size is expected to reach USD 58.26 billion.

General Dynamics Corporation, Huntington Ingalls Industries Inc., Lockheed Martin Corporation, Naval Group and BAE Systems plc are the major companies operating in the Naval Vessel Maintenance, Repair, And Overhaul Market.

Asia Pacific is estimated to grow at the highest CAGR over the forecast period (2024-2029).

In 2024, the Asia Pacific accounts for the largest market share in Naval Vessel Maintenance, Repair, And Overhaul Market.

In 2023, the Naval Vessel Maintenance, Repair, And Overhaul Market size was estimated at USD 57.04 billion. The report covers the Naval Vessel Maintenance, Repair, And Overhaul Market historical market size for years: 2019, 2020, 2021, 2022 and 2023. The report also forecasts the Naval Vessel Maintenance, Repair, And Overhaul Market size for years: 2024, 2025, 2026, 2027, 2028 and 2029.

Naval Vessels MRO Industry Report

Statistics for the 2024 Naval Vessels MRO market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Naval Vessels MRO analysis includes a market forecast outlook to 2029 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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Naval Vessel MRO Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)