Medium And Heavy Duty Commercial Vehicles Market Size & Share Analysis - Growth Trends and Forecast (2025 - 2030)

Global Medium And Heavy Duty Commercial Vehicles Market Trends and Insights

Fleet Renewal Driven by Euro-VII & EPA 2027 Emission Rules

In the near future, stricter Euro-VII limits will significantly reduce nitrogen-oxide thresholds. These limits will also introduce real-world urban stop-and-go testing and, for the first time, impose caps on brake and tire particle emissions. Meanwhile, the U.S. EPA's Phase 3 greenhouse-gas rule aims for a substantial reduction in intensity over the next decade. However, achieving this target is impossible through mere incremental improvements in diesel. In California, along with several other states, there is a mandate for a significant portion of Class 7-8 sales to be zero-emission within the next decade. This move jeopardizes the resale value of new diesel tractors ^{[1]“Cars and Vans Outlook,” European Commission, climate.ec.europa.eu}. In response, manufacturers are channeling R&D into battery-electric and fuel-cell platforms. They're also bolstering regenerative braking and battery-health diagnostics to adhere to durability standards. Fleets that purchase compliant trucks ahead of the deadline stand to gain from enhanced resale values and better financing terms linked to ESG metrics ^{[2]“Greenhouse Gas Emissions Standards for Heavy-Duty Vehicles – Phase 3,” US EPA, www.epa.gov}. 

Infrastructure Stimulus in Emerging Economies

India's National Infrastructure Pipeline is set to invest a substantial amount by mid-decade, primarily focusing on upgrading roads and ports. This initiative has significantly boosted the demand for rigid trucks across various freight corridors. Meanwhile, both Indonesia and Vietnam have allocated significant resources for highway projects. These investments are driving a surge in the purchases of concrete mixers and dump trucks, fueling a construction boom in both nations. In the Middle East, Saudi Arabia is channeling considerable funding into its Vision 2030, specifically targeting the development of NEOM logistics corridors. Simultaneously, the United Arab Emirates is ambitiously scaling Khalifa Port's capacity to handle a much larger volume of containers in the coming years, ensuring a steady intake of tractor-trailers. 

E-Commerce Logistics Expansion

In 2025, parcel volumes in the Asia-Pacific region experienced significant growth year on year, prompting a shift in fleet-renewal cycles from the traditional longer timelines to a more accelerated schedule. Amazon's substantial order of electric delivery vehicles, coupled with UPS's deployment of a large fleet of electric vans, underscores a pronounced shift towards medium-weight platforms, adept at maneuvering through low-emission zones. Currently, numerous cities across Europe impose restrictions on diesel trucks, mandating compliance with stringent emission standards. Moreover, many of these cities are planning a complete ban on internal combustion engines (ICE) in the near future, positioning battery-electric delivery vans as the primary choice for urban logistics. The demands of same-day delivery are pushing fleets to either select vehicles that can complete multiple urban cycles on a single charge or to implement opportunity charging at micro-hubs. Additionally, telematics-driven route optimization is curbing empty kilometers, bolstering the case for electrification by enhancing daily utilization rates.

Mining Sector Push for Battery-Electric Haul Trucks

By the mid-term, Anglo American aims to significantly reduce diesel use at its Mogalakwena site through a hydrogen retrofit on its Komatsu 930E, marking a substantial step in heavy-haul decarbonization. In trials conducted in Chile and Australia, Caterpillar's 793 XE demonstrated notable cost efficiency, aided by regenerative braking during downhill hauls. BHP's fleet policy, which prohibits the introduction of new diesel trucks in the long term, underscores a steadfast commitment to zero-emission equipment in its copper and iron-ore operations. While the initial capital investment is considerably higher, the tightening margins from escalating carbon prices and ESG-linked lending bolster the argument for early adoption. Additionally, emerging battery swap systems promise a rapid turnaround time, ensuring minimal disruption during high-duty production cycles.

High Upfront Cost of Zero-Emission Trucks

In 2025, battery-electric Class 8 tractors remain significantly more expensive than their diesel counterparts. Additionally, fuel-cell variants come with an even higher cost. While incentives like the U.S. Inflation Reduction Act's credit and Germany's KsNI subsidy help reduce the price disparity, they do not fully bridge the gap. For smaller fleets without access to affordable capital, the extended payback periods pose a challenge, particularly in long-haul segments. Although leasing models and battery-as-a-service options provide some relief, their feasibility depends on residual-value forecasts, which are still unproven in secondary markets. Operators face a difficult decision, balancing the higher upfront investment against the increasing restrictions in emission zones, which threaten the resale value of diesel assets.

Supply-Chain Bottlenecks for Power Electronics & Batteries

In 2025, wafer fabs grappled with automotive demand, leading to significantly long lead times for silicon-carbide inverter modules. With a few cell makers dominating a majority of the global output, a concentrated risk emerged as OEMs simultaneously ramped up truck programs. Amidst Indonesian export curbs, nickel prices experienced substantial fluctuations, injecting volatility into battery cost projections. Daimler's large-scale cell plant in Europe won't commence operations for several years, creating near-term supply gaps. In response, OEMs are hedging by dual-sourcing and redesigning packs for LFP chemistry, capitalizing on its energy density advantages.

Segment Analysis

By Tonnage: Urbanization Favors Lighter Classes

Vehicles above 16 tonnes captured 61.27% of the medium and heavy-duty commercial vehicles market share in 2025, reflecting their dominance in intercity freight and mining haulage. The 3.5–7.5 tonne band is growing at a 3.45% CAGR to 2030, fueled by e-commerce operators that prioritize maneuverability in dense city cores and can profit from single-charge delivery cycles. 

Rigid emission standards apply uniformly across weights above 3.5 tonnes, nullifying any compliance advantage of mid-duty categories and nudging fleets toward battery-electric or fuel-cell upgrades in every bracket. Hyundai’s XCIENT fuel-cell tractor exceeded 10 million km in Swiss and California service by 2025, proving viability for long-haul payloads where battery weight remains a hurdle. The medium and heavy-duty commercial vehicles market now sees OEMs co-designing charging hubs and route planning software specific to tonnage class, aligning investment decisions with urban zoning policies.

Note: Segment shares of all individual segments available upon report purchase

By Propulsion Type: Diesel Dominance Erodes as BEV Scales

Internal-combustion engines commanded 87.71% of 2025 volume, yet battery-electric trucks expand at a 3.55% CAGR to 2030, the fastest rate in the segment. Combined output of Daimler eCascadia, Volvo VNR Electric, and BYD 8TT exceeds half a lakh annually by 2026, marking the largest coordinated capacity build-out in the medium and heavy-duty commercial vehicles market context. 

Plug-in hybrids occupy a transition niche but remain under 3% share due to complexity and marginal fuel savings over optimized diesel models. Fuel-cell trucks secure footholds in regions with hydrogen corridors, but large-scale uptake hinges on sub-USD 4/kg green hydrogen pricing. Alternative fuels such as LNG and CNG act as interim solutions across agriculture and forestry where charging infrastructure is sparse. China’s dual-credit system accelerates BEV penetration, with domestic OEMs launching 15 new models across 2024-2025.

By Vehicle Type: Tractor-Trailers Gain as Range Anxiety Eases

Rigid trucks maintained 47.75% of 2025 shipments, yet tractor-trailers achieved a leading 3.58% CAGR through 2030 because emerging fuel-cell and plug-in hybrid systems now deliver 500–700 km range without megawatt charging stops. Nikola Tre and Hyundai XCIENT deployments validate hydrogen’s role for intercity freight and position tractor-trailers to overtake rigid truck growth within the medium and heavy-duty commercial vehicles market. 

Tipper and dump-truck electrification advances quickest in underground mining, where zero tailpipe emissions cut ventilation costs that can exceed USD 50 per hour. Specialized vocational trucks lag due to body-integration complexity, though ISO 15118 vehicle-to-grid standards create revenue opportunities through ancillary grid services. OEMs collaborate with body builders to pre-engineer electric power-take-off solutions, trimming integration lead times.

Note: Segment shares of all individual segments available upon report purchase

By End-User Industry: Logistics Leads, Mining Electrifies

Logistics and transportation accounted for 45.17% of 2025 demand and sustained a 3.48% CAGR, driven by parcel growth and low-emission-zone mandates. UPS, DHL, and Amazon collectively committed to more than lakh zero-emission vans and trucks by 2030, locking in a baseline volume for light and medium classes within the medium- and heavy-duty commercial vehicles market. 

Mining operators pilot battery-electric haul trucks at copper and iron-ore sites in Chile, Australia, and South Africa, while agriculture and forestry fleets rely on CNG and biodiesel until grid access improves. Public utilities are adopting battery-electric refuse trucks under the European Clean Vehicles Directive, which stipulates a minimum zero-emission procurement target by 2030. These collective moves shift supplier roadmaps toward modular powertrains adaptable to diverse duty cycles.

Geography Analysis

Asia-Pacific delivered 43.16% of global revenue in 2025, driven by China's policies encouraging new-energy-vehicle production and India's large-scale infrastructure initiatives. Chinese commercial NEV sales saw significant growth as major manufacturers introduced multiple electric truck models to comply with regulatory requirements. While India's logistics-driven economic growth sustained truck demand, the adoption of electric vehicles remained minimal due to inadequate charging infrastructure and financing challenges for smaller operators. Meanwhile, Japan and South Korea's substantial subsidies for fuel-cell trucks supported the rollout of advanced models, boosting the region's electrification efforts.supported by diversification projects in the Gulf region and electrification initiatives in mining. Saudi Arabia's large-scale investments and the UAE's port expansions are driving demand for heavy-duty vehicles. In South Africa, mining operations are retrofitting haul trucks with hydrogen powertrains to reduce operational costs. Turkey is emerging as a strategic export hub for medium-duty trucks to Europe, leveraging its cost advantages and logistical strengths. In Latin America, the truck fleet is expanding due to agricultural exports, although economic challenges, such as currency fluctuations, are hindering investments in electrification.

North America and Europe collectively accounted for a significant share of the 2025 revenue, with their growth shaped by regulatory frameworks mandating early electrification. In the United States, policies targeting a substantial portion of truck sales drove the transition, while in Europe, stricter emissions standards limited the viability of diesel platforms. Key European markets registered notable adoption of battery-electric trucks, particularly in medium-duty models serving municipal and parcel delivery routes.

The Middle East and Africa lead growth at 3.51% CAGR through 2030, buoyed by Gulf diversification projects and mining electrification pilots. Saudi Arabia’s USD 500 billion NEOM investment and UAE port expansion underpin tractor-trailer demand, while South African mines retrofit haul trucks with hydrogen powertrains to cut diesel expense. Turkey emerges as an export base for medium-duty trucks into Europe, exploiting lower labor costs and favorable logistics. Latin America’s truck fleet expands with agricultural exports from Brazil and Argentina, though currency volatility tempers electrification investment.