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Machine Automation Controller Market Size (2024 - 2029)

The machine automation controller market is experiencing growth driven by the increasing adoption of robotics in manufacturing to minimize costs and errors, the need for enhanced productivity in process industries, and the rapid expansion of industrial automation and IoT solutions. The market size is further influenced by the growth of the semiconductor and electric device sectors. The demand for modular IPC and PC-based machine control platforms is rising due to advancements in computing technology, which are essential for providing real-time solutions. Additionally, the development of smart factories, propelled by technologies like IIoT, artificial intelligence, and cloud platforms, is expected to significantly contribute to the market's expansion.

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Market Size of Machine Automation Controller Industry

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Study Period 2019 - 2029
Base Year For Estimation 2023
CAGR 7.00 %
Fastest Growing Market Asia Pacific
Largest Market North America
Market Concentration Medium

Major Players

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*Disclaimer: Major Players sorted in no particular order

Machine Automation Controller Market Analysis

The machine automation controller market is expected to register a CAGR of 7% over the forecast period 2021 - 2026. Increasing the implementation of robots in manufacturing industries to reduce operational cost and human errors, rising need to increase productivity in process industries, and rapid growth in industrial automation, as well as the internet of things based solutions, are some of the primary factors propelling the demand for machine automation controllers in various sectors. Moreover, the favorable growth of the semiconductor and electric devices will boost the market demand in the future.

  • Increasing demand for modular IPC, PC-based machine control platform due to the rapid increase of computing technology across the sectors to provide real-time solutions has led to the development of thousands of data centers across the world. According to the report the number of data centers across the world that are owned and operated by cloud service providers, data-center landlords and other technology firms increased to around 9,100 in 2019 from 7,500 in 2018. It is expected that the number of data centers will increase to more than 10,000 by 2020.
  • Similarly, Amazon web services announced to invest USD 1.5 billion for two data center in India in 2020. These data centers will be constructed in Hyderabad, as Telangana had a dedicated policy for data centers which offers easy facilitation and incentives to the firms that set them up in the State.
  • Moreover, the advent of robotic process automation is a key milestone for the development of the automotive industry. It helps to reduce the error rate and enhance the management of repeatable tasks. The robots provide flexible and accurate solutions and helps to perform repeatable tasks that are controlled by programs and enable real-time reporting, allow manufacturers to determine optimal inventory levels and to calibrate current operations based on patterns of customer demand. They are a non-invasive tool for data extraction that provides wider and deeper analytics, with specific data for each executed process.
  • Further, the technological advancement such as Industrial Internet of Things (IIoT) analytics, artificial intelligence, cloud platforms, is pushing automakers to convert manufacturing factories into smart factories. According to Capgemini report, automotive firms plan to convert 44% of factories into smart facilities over the next five years which will fuel the demand of machine automation controller in the future.

Machine Automation Controller Industry Segmentation

The machine automation controller is an industrial system that combines the supervisory level of control and supervision multiple integrated subsystems and offers synchronous control of all connected machine devices and advanced functionality such as motion, robotics, and database connectivity. The installation of the distributed control system in the process industry reduce downtime and increase production using optimal resources. 

Type
Modular
Compact
Controller
Distributed Control System (DCS)
Industrial PC (IPC)
Programmable Logic Controller (PLC)
Form Factor
IP20
IP65
Others
Application
Energy and Power
Food and Beverages
Oil and Gas
Chemicals
Metals and Mining
Aerospace and Defense
Automotive
Semiconductor and Electronics
Healthcare
Other Applications
Geography
North America
United States
Canada
Europe
Germany
France
United Kingdom
Rest of Europe
Asia-Pacific
China
Japan
India
Rest of Asia-Pacific
Latin America
Middle East and Africa
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Machine Automation Controller Market Size Summary

The machine automation controller market is experiencing significant growth, driven by the increasing adoption of robotics in manufacturing to minimize costs and errors, and the rising demand for enhanced productivity in process industries. The rapid expansion of industrial automation and IoT-based solutions further fuels this demand. The semiconductor and electric devices sectors are also contributing to the market's positive trajectory. The shift towards modular IPC and PC-based machine control platforms, spurred by advancements in computing technology, has led to the proliferation of data centers globally. This trend is supported by investments from major tech firms, such as Amazon Web Services, which are expanding their data center operations in regions like India, leveraging favorable local policies.

In addition to manufacturing, the energy and power sector is poised to hold a substantial share of the market, driven by the modernization of grids to meet rising energy demands from urbanization and population growth. The development of smart grids, incorporating distributed control systems, is enhancing power distribution and transmission efficiency. North America is witnessing robust growth due to increased energy needs and the integration of automation in various industries, including oil and gas, which benefits from remote monitoring and optimization capabilities. The healthcare sector is also embracing automation to improve patient safety and operational efficiency, particularly in response to challenges posed by the COVID-19 pandemic. The market is competitive, with major players like ABB Ltd., Rockwell Automation Inc., and Siemens AG leading the charge, while smaller companies are gaining ground through technological innovations and strategic partnerships.

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Machine Automation Controller Market Size - Table of Contents

  1. 1. MARKET DYNAMICS

    1. 1.1 Market Overview

    2. 1.2 Market Drivers

      1. 1.2.1 Rapid Adoption of Robots in the Manufacturing Sector

      2. 1.2.2 Technological Advances in Programmable Logic Controller

    3. 1.3 Market Restraints

      1. 1.3.1 High Investment for SMEs and System Failure

    4. 1.4 Value Chain Analysis

    5. 1.5 Porter's Five Force Analysis

      1. 1.5.1 Threat of New Entrants

      2. 1.5.2 Bargaining Power of Buyers/Consumers

      3. 1.5.3 Bargaining Power of Suppliers

      4. 1.5.4 Threat of Substitute Products

      5. 1.5.5 Intensity of Competitive Rivalry

    6. 1.6 Assessment of COVID-19 Impact on the Industry

  2. 2. MARKET SEGMENTATION

    1. 2.1 Type

      1. 2.1.1 Modular

      2. 2.1.2 Compact

    2. 2.2 Controller

      1. 2.2.1 Distributed Control System (DCS)

      2. 2.2.2 Industrial PC (IPC)

      3. 2.2.3 Programmable Logic Controller (PLC)

    3. 2.3 Form Factor

      1. 2.3.1 IP20

      2. 2.3.2 IP65

      3. 2.3.3 Others

    4. 2.4 Application

      1. 2.4.1 Energy and Power

      2. 2.4.2 Food and Beverages

      3. 2.4.3 Oil and Gas

      4. 2.4.4 Chemicals

      5. 2.4.5 Metals and Mining

      6. 2.4.6 Aerospace and Defense

      7. 2.4.7 Automotive

      8. 2.4.8 Semiconductor and Electronics

      9. 2.4.9 Healthcare

      10. 2.4.10 Other Applications

    5. 2.5 Geography

      1. 2.5.1 North America

        1. 2.5.1.1 United States

        2. 2.5.1.2 Canada

      2. 2.5.2 Europe

        1. 2.5.2.1 Germany

        2. 2.5.2.2 France

        3. 2.5.2.3 United Kingdom

        4. 2.5.2.4 Rest of Europe

      3. 2.5.3 Asia-Pacific

        1. 2.5.3.1 China

        2. 2.5.3.2 Japan

        3. 2.5.3.3 India

        4. 2.5.3.4 Rest of Asia-Pacific

      4. 2.5.4 Latin America

      5. 2.5.5 Middle East and Africa

Machine Automation Controller Market Size FAQs

The Machine Automation Controller Market is projected to register a CAGR of 7% during the forecast period (2024-2029)

Schneider Electric, Rockwell Automation, Emerson Electric, Robert Bosch, Delta Electronics and ABB Ltd. are the major companies operating in the Machine Automation Controller Market.

Machine Automation Controller Market Report Snapshots

Machine Automation Controller Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)