Emergency Shutdown Systems Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Emergency Shutdown Systems Market is segmented by Control Method (Electrical, Fiber Optic, Pneumatic), End-user Vertical (Oil & Gas, Refining, Power Generation), and Geography.

Emergency Shutdown Systems Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

Emergency Shutdown Systems Market Size

Emergency Shutdown Systems Market
Study Period 2019 - 2030
Base Year For Estimation 2024
Forecast Data Period 2025 - 2030
CAGR 9.29 %
Fastest Growing Market Asia Pacific
Largest Market Europe
Market Concentration Low

Major Players

Emergency Shutdown Systems Market Size

*Disclaimer: Major Players sorted in no particular order

Compare market size and growth of Emergency Shutdown Systems Market with other markets in Technology, Media and Telecom Industry

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Emergency Shutdown Systems Market Analysis

The Emergency Shutdown Systems Market is expected to register a CAGR of 9.29% during the forecast period.

  • Owing to increasingly complex manufacturing and industrial applications, there has been a rise in the number of global catastrophic accidents. Further, in multiple cases, security factors are also altering the demand for emergency shutdown systems, especially in the case of the oil and gas industry. For example, in countries such as Mexico where the pipelines are often prone to insurgent attacks and theft, there is a high demand for automated and robust emergency shutdown systems, which support remote operation.
  • The initial investments associated with the installation of an emergency shutdown system is very high. The total cost of ownership involves capital costs, such as acquisition and design of machines. Wellhead and process emergency shutdown systems are complex and their design has to rely on knowledge from many different disciplines, which accounts for higher design and development costs.
  • Moreover, In Apr 2020, Emerson Industrial Energy consulting team was assigned to assist a Northeastern U.S. specialty chemical manufacturer. The latter required modernizing the controls on two of its 1960's vintage Combustion Engineering 'D' Type process steam boilers. The new boiler controls were built by Emerson using DeltaV SIS (Safety Instrumented System) hardware for safety functionality and DeltaV PAS (Process Automation System) equipment for combustion and process control.
  • Multiple organizations across the globe are subsequently experiencing a decline in trading conditions primarily owing to the recent outbreak of the COVID-19, further that are also being impacted by the weakening of oil prices.
  • The increase in demand is for energy is resulting in the construction of nuclear power plants. It is estimated that over 450 nuclear power reactors are operating in 30 countries and an additional 50 power reactors are currently being constructed in 15 countries (majorly concentrated in countries like China, India, Russia, and the United Arab Emirates). This is anticipated to increase the need for emergency shutdown systems.

Emergency Shutdown Systems Industry Overview

Growing demand for emergency shutdown systems is driving the huge investments in the industry, to develop new technological products. Owing to this, the companies have started adopting, developing new and differentiated products as their core strategy. Large manufacturers, such as Honeywell, Emerson, Rockwell Automation, ABB, Schneider Electric are aggressively pushing to acquire small tech companies and gain sustainable competitive advantage. Some of the key players in Global Emergency Shutdown Systems Market are ABB, Emerson, Honeywell. Some key developments in the Global Emergency Shutdown Systems Market are,

  • Apr 2020 - Emerson acquired leading hydroelectric turbine controls company, American Governor Company. The addition of American Governor Company builds on Emerson's technology capabilities and expertise in the renewable and power industry.
  • Nov 2019 - Yokogawa Electric Corporation announced the release of ProSafe-RS R4.05.00, which is an enhanced version of the ProSafe-RS safety instrumented system. The ProSafe-RS is a core product of the OpreX Control and Safety System family offered by the company.

Emergency Shutdown Systems Market Leaders

  1. General Electric Co

  2. Siemens AG

  3. Honeywell International Inc

  4. ABB Ltd

  5. Schneider Electric SE

  6. *Disclaimer: Major Players sorted in no particular order
 ABB Limited,  Emerson Electric Company, General Electric Co., Hima Paul Hildebrandt GmbH, Honeywell International Inc, Omron Corporation
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Emergency Shutdown Systems Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Stringent Regulatory Policies for Industrial Safety
    • 4.2.2 Growing Large-scale Production Projects due to Expansion of Oil and Gas Industry
  • 4.3 Market Restraints
    • 4.3.1 High Initial and Maintenance Costs
  • 4.4 Industry Value Chain Analysis
  • 4.5 Industry Attractiveness Porters Five Force Analysis
    • 4.5.1 Threat of New Entrants
    • 4.5.2 Bargaining Power of Buyers/Consumers
    • 4.5.3 Bargaining Power of Suppliers
    • 4.5.4 Threat of Substitute Products
    • 4.5.5 Intensity of Competitive Rivalry
  • 4.6 Technology Snapshot
    • 4.6.1 Valves
    • 4.6.2 Actuators
    • 4.6.3 Field Mounted Safety Sensors
    • 4.6.4 System Logic Solvers/Programmable Safety Systems
    • 4.6.5 Controllers and Trip Relays
    • 4.6.6 Other Components

5. MARKET SEGMENTATION

  • 5.1 By Control Method
    • 5.1.1 Electrical
    • 5.1.2 Fiber Optic
    • 5.1.3 Pneumatic
    • 5.1.4 Hydraulic
    • 5.1.5 Other Control Methods
  • 5.2 By End-user Vertical
    • 5.2.1 Oil and Gas
    • 5.2.2 Refining
    • 5.2.3 Power Generation
    • 5.2.4 Metal and Mining
    • 5.2.5 Paper and Pulp
    • 5.2.6 Other End-user Verticals
  • 5.3 Geography
    • 5.3.1 North America
    • 5.3.2 Europe
    • 5.3.3 Asia-Pacific
    • 5.3.4 Latin America
    • 5.3.5 Middle East & Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Company Profiles
    • 6.1.1 ABB Limited
    • 6.1.2 Emerson Electric Company
    • 6.1.3 General Electric Co.
    • 6.1.4 Hima Paul Hildebrandt GmbH
    • 6.1.5 Honeywell International Inc,
    • 6.1.6 Omron Corporation
    • 6.1.7 Proserv Ingenious Simplicity
    • 6.1.8 Rockwell Automation, Inc.
    • 6.1.9 Schneider Electric SE
    • 6.1.10 Siemens AG
    • 6.1.11 Yokogawa Electric Corporation
    • 6.1.12 Wartsila Oyj Abp
    • 6.1.13 Doedijns Group
    • 6.1.14 Safoco Inc.
    • 6.1.15 Winn-Marion Companies
    • 6.1.16 National Oilwell Varco Inc.
    • 6.1.17 Ruelco Inc.
    • 6.1.18 BWB Controls Inc.
    • 6.1.19 Bifold Group Ltd
    • 6.1.20 Versa Products Company Inc.
    • 6.1.21 Halliburton Company
  • *List Not Exhaustive

7. INVESTMENT OPPORTUNITIES

8. MARKET OPPORTUNITIES AND FUTURE TRENDS

**Subject to Availability
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Emergency Shutdown Systems Industry Segmentation

Emergency Shutdown Systems (ESD) ensures priority control of process equipment which is required for switching the process in safe mode.

By Control Method Electrical
Fiber Optic
Pneumatic
Hydraulic
Other Control Methods
By End-user Vertical Oil and Gas
Refining
Power Generation
Metal and Mining
Paper and Pulp
Other End-user Verticals
Geography North America
Europe
Asia-Pacific
Latin America
Middle East & Africa
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Emergency Shutdown Systems Market Research FAQs

What is the current Emergency Shutdown Systems Market size?

The Emergency Shutdown Systems Market is projected to register a CAGR of 9.29% during the forecast period (2025-2030)

Who are the key players in Emergency Shutdown Systems Market?

General Electric Co, Siemens AG, Honeywell International Inc, ABB Ltd and Schneider Electric SE are the major companies operating in the Emergency Shutdown Systems Market.

Which is the fastest growing region in Emergency Shutdown Systems Market?

Asia Pacific is estimated to grow at the highest CAGR over the forecast period (2025-2030).

Which region has the biggest share in Emergency Shutdown Systems Market?

In 2025, the Europe accounts for the largest market share in Emergency Shutdown Systems Market.

What years does this Emergency Shutdown Systems Market cover?

The report covers the Emergency Shutdown Systems Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Emergency Shutdown Systems Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

Emergency Shutdown Systems Industry Report

Statistics for the 2025 Emergency Shutdown Systems market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Emergency Shutdown Systems analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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