America Aerospace Composites Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The American Aerospace Composites Market Report is Segmented by Application (Commercial Aircraft, Military Aircraft, General Aviation Aircraft, Space) and Geography (North America and Latin America). The Report Offers the Market Size in Value Terms in USD for all the Abovementioned Segments.

America Aerospace Composites Market Size

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America Aerospace Composites Market Analysis

The America Aerospace Composites Market size is estimated at USD 9.54 billion in 2025, and is expected to reach USD 15.01 billion by 2030, at a CAGR of 9.5% during the forecast period (2025-2030).

Aerospace composites provide superior performance characteristics, including resistance to corrosion, fatigue, and high-temperature environments. These advantages make composites an attractive choice for critical aerospace applications, ensuring the longevity and reliability of aircraft components. The market is primarily driven by the growth in demand for air travel and aerial connectivity in North America and Latin America, which has encouraged airlines to introduce new routes. This has driven airline operators to initiate fleet modernization and fleet expansion programs, thereby driving the demand for the integration of crucial components and aerostructures made from aerospace composites. Moreover, the development of advanced materials (lightweight), as well as the introduction of new manufacturing technologies like 3D and 4D printing into the aerospace sector, is anticipated to support the growth of the market. However, high capex requirements and stringent regulatory framework deter the entry of new players and also make the existing market players vulnerable to economic disruptions and cyclic revenue patterns.

America Aerospace Composites Industry Overview

The American aerospace composites market is consolidated and dominated by a handful of players, including Hexcel Corporation, SEKISUI CHEMICAL CO. LTD, Solvay SA, Precision Castparts Corp., and COTESA GmbH. Avcorp Industries Inc. and Hexcel Corporation support the majority of military and commercial aircraft programs. Additionally, COTESA GmbH provides composite parts to all commercial, military, and space programs of Airbus. Companies are entering into partnerships for the development of lightweight and high-strength materials for aerospace applications. For instance, in August 2023, the US Air Force awarded a USD 1.6 million contract to Machina Labs to accelerate the development of the company’s robotic technology for the high-rate production of composites. Machina Labs will focus on creating metal tooling for fast-cure, out-of-autoclave composite processing. The US Air Force is looking for ways to increase output and decrease the cost of composite parts for both manned and unmanned aircraft. Machina Labs developed a ground-breaking robotic process to produce large, complex sheet metal parts without expensive dies in less than a week.

America Aerospace Composites Market Leaders

  1. Hexcel Corporation

  2. Precision Castparts Corp. 

  3. COTESA GmbH

  4. SEKISUI CHEMICAL CO., LTD.

  5. Solvay SA

  6. *Disclaimer: Major Players sorted in no particular order
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America Aerospace Composites Market News

Mar 2023: Travis Airforce Base partnered with Engineering and Engineering Support contractors to modify aerodynamic fairing for a C-5M Super Galaxy with new printed 3D parts. Printed blocks and wedges are supplied by the USAF Rapid Sustainment Office to support the C-5 hump panel, which allows proper aerodynamics over the wing. Travis Airforce Base used a 3D Printed thermoplastic material, Antero 800NA, for aircraft replacement.

Nov 2022: The US Air Force Research Laboratory awarded a contract to Collins Aerospace, a part of RTX Corporation, to build an advanced high-impact resistant, F-16 ventral fin using Collins’ thermoplastic welding technology. The aim is to significantly reduce the weight and cost of the current design. Collins planned to invest approximately USD 100 million over the next five years toward the advancement of its thermoplastic technology and manufacture of thermoplastic materials for both military and commercial use.

America Aerospace Composites Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Market Overview
  • 4.2 Market Drivers
  • 4.3 Market Restraints
  • 4.4 Porter's Five Forces Analysis
    • 4.4.1 Threat of New Entrants
    • 4.4.2 Bargaining Power of Buyers/Consumers
    • 4.4.3 Bargaining Power of Suppliers
    • 4.4.4 Threat of Substitute Products
    • 4.4.5 Intensity of Competitive Rivalry

5. MARKET SEGMENTATION

  • 5.1 Application
    • 5.1.1 Commercial Aircraft
    • 5.1.2 Military Aircraft
    • 5.1.3 General Aviation Aircraft
    • 5.1.4 Space
  • 5.2 Geography
    • 5.2.1 North America
    • 5.2.1.1 United States
    • 5.2.1.2 Canada
    • 5.2.2 Latin America
    • 5.2.2.1 Mexico
    • 5.2.2.2 Brazil
    • 5.2.2.3 Rest of Latin America

6. COMPETITIVE LANDSCAPE

  • 6.1 Company Profiles
    • 6.1.1 Solvay SA
    • 6.1.2 Hexcel Corporation
    • 6.1.3 EKISUI CHEMICAL CO., LTD.
    • 6.1.4 Precision Castparts Corp.
    • 6.1.5 COTESA GmbH
    • 6.1.6 DuPont de Nemours, Inc.
    • 6.1.7 SGL Carbon
    • 6.1.8 Materion Corporation
    • 6.1.9 Renegade Materials Corporation
  • *List Not Exhaustive

7. MARKET OPPORTUNITIES AND FUTURE TRENDS

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America Aerospace Composites Industry Segmentation

Aerospace composites are engineered materials typically composed of reinforced fibers, such as carbon or glass, embedded in a matrix of resin. These lightweight, high-strength composites play a crucial role in enhancing the structural integrity, fuel efficiency, and overall performance of aerospace components, including fuselages, wings, and interiors. The study includes various types of composites, like glass fiber, carbon fiber, and ceramic fiber, among others. Further, the report includes the following aspects:

The American Aerospace Composites Market is Segmented by Application (Commercial Aircraft, Military Aircraft, General Aviation Aircraft, Space) and Geography (North America and Latin America). The report offers the market size in value terms in USD for all the abovementioned segments.

Application Commercial Aircraft
Military Aircraft
General Aviation Aircraft
Space
Geography North America United States
Canada
Latin America Mexico
Brazil
Rest of Latin America
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America Aerospace Composites Market Research FAQs

How big is the America Aerospace Composites Market?

The America Aerospace Composites Market size is expected to reach USD 9.54 billion in 2025 and grow at a CAGR of 9.5% to reach USD 15.01 billion by 2030.

What is the current America Aerospace Composites Market size?

In 2025, the America Aerospace Composites Market size is expected to reach USD 9.54 billion.

Who are the key players in America Aerospace Composites Market?

Hexcel Corporation, Precision Castparts Corp., COTESA GmbH, SEKISUI CHEMICAL CO., LTD. and Solvay SA are the major companies operating in the America Aerospace Composites Market.

Which is the fastest growing region in America Aerospace Composites Market?

North America is estimated to grow at the highest CAGR over the forecast period (2025-2030).

Which region has the biggest share in America Aerospace Composites Market?

In 2025, the North America accounts for the largest market share in America Aerospace Composites Market.

What years does this America Aerospace Composites Market cover, and what was the market size in 2024?

In 2024, the America Aerospace Composites Market size was estimated at USD 8.63 billion. The report covers the America Aerospace Composites Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the America Aerospace Composites Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

America Aerospace Composites Industry Report

Statistics for the 2025 America Aerospace Composites market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. America Aerospace Composites analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.

America Aerospace Composites Market Report Snapshots

America Aerospace Composites Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)